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Korbmayer case study — PULPO WMS
Retail & e-commerce · Stuttgart, Germany

How Korbmayer runs a 50,000-product warehouse at maximum efficiency

A 150-year-old Stuttgart toy house turned e-commerce operation — now with a digital twin of the warehouse, optimized batch picking and Android scanning on the floor.

Korbmayer
Heritage
150+ years
Business
Toys · children's retail
Assortment
50,000+ products
Location
Stuttgart, Germany
Korbmayer warehouse with PULPO WMS
faster picking than paper-based work
2,000 storage locations digitized across 6 zones
Day 1 new employees productive from the start
About Korbmayer

From royal court supplier to e-commerce giant

Korbmayer combines tradition and modernity. For over 150 years the house has stood for quality, variety, exclusivity and personal service — earning the title of royal purveyor to the court in 1888. Today the 5-storey store in the heart of Stuttgart lets parents and children experience toys on more than 1,500 m².

With the e-commerce boom, a large part of the trade now happens online: women's, baby and children's fashion, children's shoes and furniture, strollers, toys and gift items shipping to customers in Germany and Austria. Here, Korbmayer trusts in PULPO WMS.

Watch: inside the Korbmayer warehouse
Watch · inside the warehouse

“Thanks to PULPO WMS, every employee in our large warehouse can always find the right item easily.”

The challenge

50,000 products, 2,000 locations — and a department store's processes

While stationary retail has changed little over the decades, online retail needs completely new approaches. Competitiveness in retail today is closely linked to success in e-commerce — but the transformation from department store to e-commerce store is anything but easy.

With more than 50,000 products, 2,000 storage locations and 6 different zones, Korbmayer struggled — especially at the beginning — to pick its large assortment quickly and efficiently and ship it to customers in Germany and Austria.

The solution

How Korbmayer uses PULPO WMS

Digital twin with the Warehouse Wizard

The complete warehouse plus inventory was digitized: 6 zones, a packing station and over 2,000 storage locations. The digital twin keeps a full overview despite high inventories — goods are found in seconds instead of minutes.

Cross-docking for fast movers

A cross-docking zone speeds up goods turnover: items are picked from intermediate storage and taken directly to the packing station, eliminating put-away entirely — for just-in-time sales with reduced administrative costs.

Batch & cluster picking

Routes for multiple orders are optimized so employees process each order twice as fast as traditional paper picking — with a full overview and immediate item finds, despite 50,000 items.

Picking made easy with the Android app

Every employee carries an interface that shows them the way. The digital twin combined with picking options makes finding the right item easier than ever, while items are pre-sorted during picking.

New employees, ready from day one

Without an intuitive WMS the learning curve for new warehouse staff is hard. With PULPO WMS, new employees only need one lap through the warehouse to find their way — and are productive from day 1.

Automation with turbo scans

Turbo scans check products quickly while shipping labels print automatically — saving valuable working time and reducing the error rate to 0.

Florian Henneka

“While Google Maps helps us find our way in everyday life, PULPO WMS navigates us through our own warehouse.”

Florian Henneka · CEO, Korbmayer
The impact

Before and after PULPO

Before PULPO
After PULPO
Finding items
Searching a 50,000-product assortment by memory
Digital twin locates goods in seconds
Picking
Paper-based, one order at a time
Batch & cluster picking with optimized routes — 2× faster per order
Fast-moving goods
Full put-away for every arrival
Cross-docking zone straight to the packing station
Onboarding
Hard learning curve for new warehouse staff
Productive from day 1 with the Android app
Labels & checks
Manual checks, error-prone labeling
Turbo scans with automatic label printing — error rate reduced to 0

Ready to run your warehouse like Korbmayer?

See how PULPO WMS handles digital twins, batch picking and cross-docking in a live demo.